Optically Precise Conformal Sensor Window Navy SBIR FY2010.2 Sol No.: Navy SBIR FY2010.2 Topic No.: N102-165 Topic Title: Optically Precise Conformal Sensor Window Proposal No.: N102-165-0795 Firm: OptiPro Systems LLC 6368 Dean Parkway Ontario, New York 14519 Contact: Scott Bambrick Phone: (585) 265-0160 Web Site: www.OptiPro.com Abstract: Conformal optics allow for greater versatility in optical design that will give the designer the ability to reduce the number of optics in an assembly and lower the amount of mass and volume required to attain the same optical and functional properties. Currently the design and fabrication of conformal optics are costly due to the difficulties introduced with the fabrication and metrology of these parts. Giving the optical designers realistic constraints for the fabrication of conformal optics is instrumental in developing cost effective systems. Continued improvements in the fabrication and metrology methods will provide a pathway to a more timely process in the production of these optics. OptiPro is well positioned for a successful Phase I effort as they will combine the newly developed "UltraSurf", 5-axis non-contact metrology system, extensive knowledge of CAD/CAM software and our 5-axis grinding and polishing machines. OptiPro's technologically advanced fabrication capabilities along with our partnership with the Penn State University Electro Optics Center, the University of Rochester Laboratory for Laser Energetics, and M-Mech Defense (industry experts in piezo-ultrasonic systems) gives us a very strong team and a clear path towards solving the difficult problems associated with grinding and finishing of conformal optics in hard ceramics. Benefits: The anticipated benefits are numerous for conformal optics as they provide better stealth and aerodynamic characteristics for future military aircraft and missile applications. Conformal corrector optics will allow for the possibility to utilize more aerodynamic ogive shaped missiles in the future. In addition, conformal optics are required for anti-strike and missile interceptor systems that are being added to the wings of military and commercial airliners for missile detection/avoidance. NASA is currently working on projects for next generation space telescopes such as "Constellation X" which will require large quantities of lightweight freeform mirrors. Finally OptiPro is working with several medical and imaging systems partners with applications for these difficult to fabricate optical shapes that will satisfy their optical transmission, weight and size requirements. Return