Large-Scale Production of Rugged and Robust HybridSilT Metamaterial Composites
Navy SBIR FY2012.1


Sol No.: Navy SBIR FY2012.1
Topic No.: N121-086
Topic Title: Large-Scale Production of Rugged and Robust HybridSilT Metamaterial Composites
Proposal No.: N121-086-0440
Firm: NanoSonic, Inc.
158 Wheatland Drive
Pembroke, Virginia 24136
Contact: Bradley Davis
Phone: (540) 626-6266
Web Site: http://www.nanosonic.com
Abstract: This Phase I SBIR program will encompass design, simulation and construction of large-scale metamaterial composites for use in Navy ships. NanoSonic has created a team with a unique combination of engineers, chemists and materials scientists capable of design, simulation and fabrication of this product. In creating and simulating the design, NanoSonic would team leverage existing work for metamaterial-based antennas, advanced simulation tools, construction fire-resistant composites and coatings, and unique other materials. NanoSonic would construct substrate and composite layers from customized nanocomposite HybridSilT substrates. These layers would be covalently bonded to ensure maximum reliability. NanoSonic would exploit its in-house custom processing techniques and materials that include inkjet patterning, HybridSilT dielectrics and advanced simulation tools. The HybridSilT substrates are novel, high performance RF and microwave substrates that are UV stable and have excellent thermal properties. Preliminary antenna testing would also be performed in-house with NanoSonic equipment. The NanoSonic PI is antenna engineer with many years experience in both hardware implementation and simulation software construction. NanoSonic will work with a major defense contractor and a ship builder.
Benefits: The construction of electromagnetic structural materials that are nearly transparent will have wide application to wireless communication in the military and commercially. The construction of microwave components and low-profile conformal antennas from metamaterials, inkjet processing, HybridSilT substrates would also provide multiple advantages. The materials and devices developed and applied in this program may be used to form a variety of high performance microwave materials and devices integrated directly into lightweight polymer structural components. Such low-cost processing will allow the manufacturing of cost-competitive aerospace, electronic, optoelectronic, sensor and actuator materials, devices and integrated function structures. Conformal or free-standing, antennas are of importance for both military and commercial applications. Additionally, these antennas would address DoD and law enforcement needs for communication and surveillance with reduced probability of detection. In commercial use, such antennas could be integrated into vehicle or building structures; NanoSonic also intends to apply these antennas as inexpensive as RFID tags.

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