High Precision Conformal Sensor Window
Navy SBIR FY2013.2


Sol No.: Navy SBIR FY2013.2
Topic No.: N132-122
Topic Title: High Precision Conformal Sensor Window
Proposal No.: N132-122-0868
Firm: OptiPro Systems LLC
6368 Dean Parkway
Ontario, New York 14519
Contact: Ed Fess
Phone: (585) 265-0160
Web Site: www.OptiPro.com
Abstract: Conformal sensor windows have the capability of increasing the performance of an optical system while decreasing the aerodynamic drag. In many cases, these windows might conform to the platform they reside in. They may also be made out of optical materials that are resistant to the elements, thus providing a degree of protection for the optical sensors that are behind them. Continued improvements in the fabrication and metrology methods will provide a pathway to a more timely process in the production of these windows. OptiPro is well positioned for a successful Phase I effort as they will combine the newly developed "UltraSurf", 5-axis non-contact metrology system, extensive knowledge of CAD/CAM software and our 5-axis grinding and polishing machines. OptiPro's technologically advanced fabrication capabilities along with our partnership with the Penn State University Electro Optics Center, gives us a very strong team and a clear path towards solving the difficult problems associated with grinding, finishing and measurement of conformal windows in hard optical ceramic materials.
Benefits: The anticipated benefits are numerous for conformal optics and windows as they provide better stealth and aerodynamic characteristics for future military aircraft and missile applications. Conformal windows will allow for the possibility to utilize more aerodynamic and stealth optical components in the future. In addition, conformal optics are required for anti-strike and missile interceptor systems that are being added to the wings of military and commercial airliners for missile detection/avoidance. NASA is currently working on projects for next generation space telescopes, which will require large quantities of lightweight freeform mirrors. Finally OptiPro is working with several medical and imaging systems partners with applications for these difficult to fabricate optical shapes that will satisfy their optical transmission, weight and size requirements.

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