Corrective Optics Manufacturing for Aerodynamic Infrared Domes and Conformal Sensor Windows Navy SBIR FY2013.2 Sol No.: Navy SBIR FY2013.2 Topic No.: N132-124 Topic Title: Corrective Optics Manufacturing for Aerodynamic Infrared Domes and Conformal Sensor Windows Proposal No.: N132-124-0869 Firm: OptiPro Systems LLC 6368 Dean Parkway Ontario, New York 14519 Contact: Ed Fess Phone: (585) 265-0160 Web Site: www.OptiPro.com Abstract: Aerodynamically shapes missile domes have many benefits over traditional spherically shaped domes. To correct for optical aberrations presented by this non-traditional shape, free form corrective optics are required between the dome and the image sensor. For this example, the corrective optics shape may be in the form of an arch. Currently the design and utilization of corrective arch shapes are costly due to the difficulties introduced with fabrication and metrology of these parts. They are not rotationally symmetric and require state of the art manufacturing technologies. OptiPro has a unique opportunity for combining its newly developed solution for the Navy's ogive SBIR metrology program, its extensive knowledge of CAD/CAM, and freeform capable computer numerically controlled precision optical grinding and polishing products. OptiPro's technologically advanced optical manufacturing capabilities along with a support partnership with the University of Rochester Mechanical Engineering Department, gives us a very strong team and, clear path towards solving the difficult problems associated with, grinding, polishing and metrology of corrective optics for aerodynamic domes and conformal windows. Benefits: The anticipated benefits are numerous for freeform optics as they provide better stealth and aerodynamic characteristics for future military aircraft and missile applications. Conformal corrector optics will allow for the possibility to utilize more aerodynamic ogive shaped missiles in the future. In addition, conformal optics are required for anti-strike and missile interceptor systems that are being added to the wings of military and commercial airliners for missile detection/avoidance. NASA is currently working on projects for next generation space telescopes which will require large quantities of lightweight freeform mirrors. OptiPro is currently working with several medical and imaging systems partners with applications for these difficult to fabricate optical shapes that will satisfy their optical transmission, weight and size requirements. Finally, there is current need for military aircraft heads-up displays that require very thin freeform imaging screens, optical grinding, polishing and measuring solutions will be a must for manufacturing these critical components. Return