400 Gigabit High Speed Data and Video Communications

Navy SBIR 25.2 - Topic N252-084
Naval Air Systems Command (NAVAIR)
Pre-release 4/2/25   Opens to accept proposals 4/23/25   Closes 5/21/25 12:00pm ET
   [ View Q&A ]

N252-084 TITLE: 400 Gigabit High Speed Data and Video Communications

OUSD (R&E) CRITICAL TECHNOLOGY AREA(S): Advanced Computing and Software;Integrated Network Systems-of-Systems;Integrated Sensing and Cyber

OBJECTIVE: Increase the speed of military aircraft digital data links to 100 Gigabits (Gbts) per second (Gbps) per lane and demonstrate with a 400 Gbps link over one fiber made up of 4 x 100 Gbps per lane.

DESCRIPTION: The growing use of direct digitization receivers and transmitters on military aircraft is leading to high-speed data rate requirements that are outpacing current aircraft datalink development efforts. Presently, naval aircraft fiber datalinks utilize Vertical Cavity Surface Emitting Laser (VCSEL) technology over multimode fiber, which is both cost-effective and temperature-insensitive at low-data rates. However, as data rates rise, the effects of modal dispersion over temperature are causing VCSEL technology development to reach its maximum achievable performance. Recent NAVAIR receiver designs that employ multiple channels of direct digitization are demanding data transport rates in excess of 700 Gbps. To meet this requirement, the existing 10 Gbps/fiber datalinks would need to be bundled with 70 fibers, while current development of 50 Gbps data links would necessitate 14 fibers for one link.

The objective of this SBIR topic is to develop and demonstrate a 4 x 100 Gbts solution that is hardened to meet the environmental requirements for military aircraft. Ideally the technology would have the potential to achieve 200 Gbts in future development programs. This would fulfill a 700 Gbps requirement with only 2 fibers and would generate technology margin for future data speed increases up to terabit data rates. The current state-of-the-art commercial data link solutions use 100 Gbps data lanes with ongoing research and development into 200 Gbts data lanes; however, the primary application is indoor data center operations. These devices are unable to meet the extreme temperature and vibration requirements for military aircraft.

Key Performance Parameters for this topic are:

Demonstrate a maximum BER of 10^-12 between two TX/Rx transceivers under the following conditions:

Data Rate: 400Gbt using 4 x 100 Gbt data lanes

Operating Environment:

Operational Temperature: -55°C to 70°C Continuous, +85°C for 10 min

Thermal Shock: 70°C to -55°C at a rate of 35°C/min

Data transport: distance: 50 m Power Budget: > 15 dB

Vibration: To be provided after award

Technical challenges include:

  1. The rate of modal dispersion in multimode fiber increases significantly with temperature, posing a difficulty in maintaining a 100 Gbt link performance at extreme temperatures. VCSEL technology has been the leading choice for aircraft datalinks due to its minimal size, weight, and power (SWaP) and wide temperature operation. However, as the demand for higher speed at high temperatures grows, better performance requires adding increasingly complex and power-hungry digital equalization to achieve marginal speed improvement. As a result, other technologies are sought that meet current and future performance requirements in a similar SWaP to VCSL transceivers and offer a clear performance growth potential to adding additional lanes and faster lanes (200 Gbts).
  2. 100 Gbt waveforms require a higher signal to noise ratio (SNR) than slower waveforms. However, due to the presence of multiple bulkhead connections in an aircraft datalink, the power budget must be designed to > 15 decibels (dB). The higher SNR requirements of 100 Gbt combined with the power budget may be difficult to achieve with existing VESCL technology.
  3. Data links on current aircraft are exclusively multimode; there is a legacy of deployed support equipment for multimode fiber that makes multimode solutions more likely to be adopted but does not preclude single mode solutions with a compelling performance improvement.

PHASE I: Design and model the link, and if possible, demonstrate the key technologies that will enable the data link to function over temperature. Develop and demonstrate the feasibility of a 4 x 100 Gbts solution that is hardened to meet the environmental requirements for military aircraft and ideally with the potential to achieve 200 Gbts in future development programs. The Phase I effort will include prototype plans to be developed under Phase II.

PHASE II: Develop and deliver six transceivers. Test two packaged transceivers and use these transceivers to demonstrate acceptable performance over the full range of thermal shock and vibration.

PHASE III DUAL USE APPLICATIONS: Support the DoD in transitioning the proposed receiver to include working with a program office to develop a final packaging design that meets the platform SWaP and environmental requirements and developing systems specifications for the associated analog photonic links.

Development of this receiver has widespread commercial applications for high-speed commercial networks in stressing environments.

REFERENCES:

  1. Sim, D. H.; Takushima, Y. and Chung, Y.C. "High-Speed Multimode Fiber Transmission by Using Mode-Field Matched Center-Launching Technique." Journal of Lightwave Technology, vol. 27, no. 8, April15, 2009, pp. 1018-1026. doi: 10.1109/JLT.2008.2005040
  2. Lu, G.W.; Hong, J.; Qiu, F. et al. "High-temperature-resistant silicon-polymer hybrid modulator operating at up to 200 Gbits-1 for energy-efficient datacentres and harsh-environment applications." Nat Commun 11, 4224, 2020. https://doi.org/10.1038/s41467-020-18005-7
  3. Jiang, L.; Yan, L.; Yi. A.; Pan, Y.; Zhang, B.; Hu, Q.; Pan, W. and Luo, B. "Integrated Components and Solutions for High-Speed Short-Reach Data Transmission." Photonics 2021; 8(3):77. https://doi.org/10.3390/photonics8030077

KEYWORDS: Transceiver; Ethernet; 100 Gbt; Network; Fiber; Multi-mode; Single mode


** TOPIC NOTICE **

The Navy Topic above is an "unofficial" copy from the Navy Topics in the DoD 25.2 SBIR BAA. Please see the official DoD Topic website at www.dodsbirsttr.mil/submissions/solicitation-documents/active-solicitations for any updates.

The DoD issued its Navy 25.2 SBIR Topics pre-release on April 2, 2025 which opens to receive proposals on April 23, 2025, and closes May 21, 2025 (12:00pm ET).

Direct Contact with Topic Authors: During the pre-release period (April 2, 2025, through April 22, 2025) proposing firms have an opportunity to directly contact the Technical Point of Contact (TPOC) to ask technical questions about the specific BAA topic. The TPOC contact information is listed in each topic description. Once DoD begins accepting proposals on April 23, 2025 no further direct contact between proposers and topic authors is allowed unless the Topic Author is responding to a question submitted during the Pre-release period.

DoD On-line Q&A System: After the pre-release period, until May 7, 2025, at 12:00 PM ET, proposers may submit written questions through the DoD On-line Topic Q&A at https://www.dodsbirsttr.mil/submissions/login/ by logging in and following instructions. In the Topic Q&A system, the questioner and respondent remain anonymous but all questions and answers are posted for general viewing.

DoD Topics Search Tool: Visit the DoD Topic Search Tool at www.dodsbirsttr.mil/topics-app/ to find topics by keyword across all DoD Components participating in this BAA.

Help: If you have general questions about the DoD SBIR program, please contact the DoD SBIR Help Desk via email at [email protected]

Topic Q & A

4/8/25  Q. We think we have a solution by combining commercial off-the-shelf 100gbps products, which are typically multi-mode, combined with our powerful FEC coding technology to overcome the physical limits. If you take commercial 100gbps which already works in data centers. It would not meet requirements due to temperature variable caused dispersion and vibration and other harsh environment factors.
Q1: How big is the gap? For example what is actual SNR versus desired SNR? What is delivered BER versus desired BER < 1.0x10^-12. If we know how big is the gap to requirement, we might be able to judge if our more effective FEC will turn an unreliable commercial 100gbps physical link (with poor raw BER), into extremely reliable data links (meeting and exceeding residual BER < 1.0x10^-12).
Q2: Have you done any study of off-the-shelf products to find out how big a gap is to meet the requirements?
Q3: Looks like your original intent is to find a proposal of physical hardening solution against environmental factors. What we would propose is solve the physical problem by mathematics, i.e., more powerful channel coding. Would you consider such a proposal more appealing than your original idea? (Our team already demonstrated reducing raw BER of 8.0E-2 of any physical channel to decoded data of residual BER < 1.0x10-12)
   A. Answers 1 and 2:
Current aircraft datalinks typically operate up to 10 Gb/s (or 10 Gbps) with VCSELs and multi-mode fiber
To create a 100 Gb/s link, consider the following requirements and challenges:
  • Target BER: A Bit Error Rate (BER) of 10?¹² after Forward Error Correction (FEC) is required.
  • Link Budget: A link budget of 15 dB + required receiver sensitivity is necessary to account for fiber attenuation, poor connector insertion loss (typically 0.5 dB per connector with 5-6 connectors in the link), and additional margin for aging, temperature variations, and misalignment.
  • High-Temperature Effects on Multi-mode Fiber: At high temperatures, expect a 20% to 30% increase in BER (not decrease) due to modal dispersion caused by changes in refractive index, thermal expansion, and stress-induced effects. This degradation should be factored into the link budget.
  • Vibration and Mechanical Stress: Vibration and mechanical stress can further degrade the BER, potentially by an order of magnitude.
  • High-Temperature Effects on Optoelectronic Components: High temperatures can reduce the output power of laser diodes and the sensitivity of photodetectors, further reducing the link margin.
Hypothetical link budget for a 100 Gb/s link using existing technology:
(It's important to note that achieving 100 Gb/s with existing multi-mode technology over the described conditions is highly challenging and likely impractical. This example illustrates the limitations.)
  • Assumption: A raw BER of 10?6 is assumed, relying on FEC (such as KP4 RS-FEC) to correct it to a final BER of 10?¹².
  • VCSEL Transmitter Output Power: +2.0 dBm
  • Fiber Attenuation (50m): -0.15 dB (optimistic)
  • 6 Connectors (0.5 dB each): -3.0 dB
  • Margin (Aging, Temperature, Misalignment, Poor Connections): -15.0 dB
  • Required Receiver Sensitivity (for 10?6 BER with a PIN diode): -10.0 dBm (optimistic)
  • Total System Link Performance: - +2.0 - 0.15 - 3.0 - 15.0 = -16.15 dBm available power. Comparing this to the -10 dBm required sensitivity leaves a negative margin of -6.15 dB.
This hypothetical link budget demonstrates the significant challenges in achieving 100 Gb/s with current multi-mode fiber technology, especially under harsh environmental conditions. New approaches are required.
Answer 3:
The intent of this SBIR (Small Business Innovation Research) program is to develop solutions that enable 400 Gb/s data links using four lanes of 100 Gb/s, with the potential for future expansion to 200 Gb/s lanes. All approaches that can reasonably demonstrate a potential solution are encouraged.


[ Return ]